Comprehensive Work Capacity Evaluations for Employers

Ensure your workforce is physically matched to essential job demands with objective work capacity evaluations. DORN Companies delivers specialized physical testing and demand analysis to identify musculoskeletal risks, validate employee readiness, and minimize injury hazards across demanding industrial environments, helping organizations curb workers' compensation costs while fostering safer, highly productive job sites.

Workplace specialist conducting a work capacity evaluation on an employee in an industrial facility

Our Work Capacity Evaluation Services

Explore tailored physical capacity assessments and job demand analyses that safeguard worker health and streamline organizational safety.

Physical Capacity Testing

Evaluate candidate aptitude post-offer through structured job-specific testing. We assess functional fitness for duty using our Body, Behavior, and Environment framework to minimize initial injury hazards.

Return to Work Program

Facilitate safe employee reintegration after injury with customized mobility training and simulated work hardening. Our specialists restore functional endurance while reducing re-injury risks and compensation costs.

Job Demand Analysis

Quantify physical and cognitive workloads across individual workstations or entire facilities. Certified ergonomists pinpoint ergonomic hazards and deliver actionable recommendations to align physical demands with worker capacities.

Objective Job Match

Data-Driven Physical Evaluations Built to Mitigate Workplace Risk

Work capacity evaluations bridge the gap between job requirements and physical human capability. By identifying ergonomic stressors, biomechanical risks, and functional deficits early, our evaluations prevent musculoskeletal disorders before they result in recordable injuries. We provide employers with objective documentation, actionable safety insights, and structured protocols that protect frontline staff and optimize long-term operational productivity.

Industrial specialist reviewing functional movement and work capacity data on a tablet
Proven Injury Reduction

Measurable Results

Discover how proactive capacity evaluations and ergonomic analysis protect industrial teams and lower organizational expenses.

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety
The DORN Advantage

Why Choose DORN Companies?

Delivering over two decades of proactive wellness and specialized workplace injury prevention solutions.

Decades of Expertise

Leverage over 20 years of dedicated experience delivering proven workplace safety and injury prevention.

Holistic Framework

Evaluate Body, Behavior, and Environment simultaneously to address root causes of physical strain.

Nationwide Specialist Network

Access certified ergonomic evaluators and therapy specialists equipped to deliver services on site.

Cost Reduction Focus

Curtail OSHA recordables, lower workers' compensation claims, and diminish indirect employee healthcare expenses.

Leadership in Workplace Safety

Dedicated safety professionals committed to advancing industrial ergonomics and worker wellness.

Portrait of Dell Dorn, Founder and Secretary of the Board at DORN Companies

Alex Smith

Director of Program and Service Development, Senior Ergonomist

Alex was born and raised in Arizona where he graduated from Arizona State University and received his degree in Kinesiology. With over 15 years of expertise in physical therapy and 9 years dedicated to industrial medicine, injury prevention, and ergonomics, Alex brings a wealth of experience to his role. Certified as an Ergonomic Assessment Specialist (CEAS), he is passionate about fostering safe work environments, aiding individuals in their recovery from injuries, facilitating their return to work, and promoting healthier lifestyles, both at work and beyond.

Portrait of John Cheeks, Ergonomist

John Cheeks

Ergonomist

Dr. John Cheeks is a Doctor of Physical Therapy, a NIOSH Occupational Safety and Ergonomic Fellow, with specialized expertise in engineering solutions for ergonomics. He is also a Board-Certified Professional Ergonomist. With numerous publications in top-tier journals and a background in gerontology, John is a respected leader in the fields of ergonomics and physical therapy. His extensive experience focuses on developing innovative engineering solutions to improve workplace safety and health.

Portrait of Melody Schell, Senior Ergonomist

Melody Schell

Senior Ergonomist

With a career spanning over 35 years, Melody Schell is a seasoned expert in ergonomics and human movement. A graduate of the University of Oklahoma with a Bachelor of Science in Occupational Therapy, Melody spent a decade in work injury rehabilitation and prevention. Her expertise is further validated by certifications such as OTR/L, CEES, and CEAS II.

Frequently Asked Questions

What is a work capacity evaluation?

A work capacity evaluation is an objective assessment of an individual's physical capability to perform essential job tasks safely. It evaluates functional movement, strength, flexibility, and endurance against specific occupational demands. Employers use these assessments to ensure proper job matching, identify biomechanical risk factors, prevent initial injuries, and facilitate safe, timely reintegration following an employee injury.

When should physical capacity testing be conducted?

How do work capacity evaluations lower workers' compensation costs?

What parameters are assessed during an evaluation?

Are work capacity evaluations OSHA compliant?

How are job demands documented prior to testing?

Can evaluations support an injured employee's return to work?

How quickly are evaluation results provided to employers?

Ready to Optimize Workforce Safety?

Speak with our ergonomic specialists to discuss physical testing for your facility.

Certified & Trusted

Awards and Recognition

Certified Ergonomic Evaluator badge

Certified Ergonomic Evaluator

Recognized professional credential for industrial workplace evaluations.

OSHA Recordable Reduction standard emblem

OSHA Recordable Reduction

Proven non-recordable early intervention care methodology.

Total Worker Health alignment symbol

Total Worker Health

Integrated framework aligning ergonomics and employee wellness.

Saint-Gobain North American 2018 Ruby Award

Saint-Gobain North American 2018 Ruby Award

Ergonomic risk reduction and DORN therapy

Teddy Award

Teddy Award

Risk & Insurance

PRIMA

PRIMA

Public Risk Management Association

Ergo Cup

Ergo Cup

Applied Ergonomics Conference 2025

Protect Your Workforce with Capacity Evaluations

Contact DORN Companies to design a customized physical capacity testing and job demand analysis program tailored to your facility's operational demands.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (888) 870-8828. You can also send us a quick email at info@dorncompanies.com.