Fit for Work: Industrial Ergonomics Solutions

Ensure your workforce is physically equipped for demanding operational roles with targeted industrial ergonomics and comprehensive fit for work solutions. By evaluating physical capacity, analyzing workstation risks, and providing proactive biomechanics coaching, DORN Companies helps organizations eliminate musculoskeletal hazards, prevent costly injuries, lower workers' compensation claims, and build a safer, resilient, and more productive working environment across your operations.

Ergonomics specialist assessing worker posture in an industrial manufacturing setting

Our Industrial Ergonomics Services

Explore our comprehensive ergonomic evaluations, capacity screenings, and training services engineered to prevent injuries and optimize workplace performance.

Physical Capacity Testing

Evaluate applicant and employee physical aptitude through targeted job-demand screenings that identify injury hazards before assignment, significantly reducing new hire turnover, recordables, and workers' compensation claims.

Workstation Ergonomic Assessments

Certified ergonomists conduct thorough facility and workstation evaluations using qualitative observation and quantitative workload data to uncover the root causes of employee discomfort, strain, and repetitive fatigue.

Ergonomics Training & Education

Equip frontline supervisors and team members with practical skills to identify ergonomic hazards, correct risky lifting or bending movements, and maintain personal musculoskeletal wellness.

AI Motion Capture Analysis

Deploy machine-learning motion capture technology to scan work techniques in real time, scoring musculoskeletal disorder risks and delivering actionable task analysis for lasting safety improvements.

On-Site Biomechanics Coaching

Specialists provide real-time floor monitoring and immediate coaching to correct poor posture and hazardous movement habits, integrating targeted conditioning routines and hazard reporting during normal working shifts.

Comprehensive Ergonomic Programs

Integrate certified assessments, employee education, motion-capture insights, and specialized software tools into a customized corporate safety strategy analyzing workload factors to achieve measurable workplace injury reductions.

Proactive Workplace Solutions

Protect Worker Health with Tailored Industrial Ergonomics

Industrial environments demand rigorous physical work that can lead to costly musculoskeletal disorders if left unmanaged. Our proactive industrial ergonomics programs combine job demand analysis, biomechanics coaching, and advanced risk detection to create safer workflows. By addressing how workers interact with their environment, we eliminate dangerous physical stressors, prevent chronic pain, and foster sustainable operational productivity.

Ergonomist analyzing physical workflow of an industrial assembly line worker
Measurable Workplace Impact

Proven Results

Empowering industrial organizations to proactively prevent workforce injuries, optimize job safety, and measurably reduce costly workers' compensation claims.

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety
The DORN Advantage

Why Choose DORN Companies?

We deliver proactive, whole-person workplace safety solutions that prevent injuries and control healthcare costs.

Proven Industry Experience

More than twenty years of dedicated experience delivering workplace safety and industrial ergonomics nationwide.

Comprehensive Framework

Our Body, Behavior, and Environment approach targets the actual root causes of workplace strain.

National Specialist Network

Access over one hundred qualified injury prevention and ergonomic specialists serving enterprise facilities.

Measurable Cost Reduction

Proactive interventions decrease workers' compensation claims, reduce OSHA recordables, and boost overall workforce productivity.

Meet Our Ergonomics Leadership

Dedicated specialists advancing industrial ergonomics and workforce safety nationwide.

Portrait of Dell Dorn, Founder and Secretary of the Board at DORN Companies

Alex Smith

Director of Program and Service Development, Senior Ergonomist

Alex was born and raised in Arizona where he graduated from Arizona State University and received his degree in Kinesiology. With over 15 years of expertise in physical therapy and 9 years dedicated to industrial medicine, injury prevention, and ergonomics, Alex brings a wealth of experience to his role. Certified as an Ergonomic Assessment Specialist (CEAS), he is passionate about fostering safe work environments, aiding individuals in their recovery from injuries, facilitating their return to work, and promoting healthier lifestyles, both at work and beyond.

Portrait of John Cheeks, Ergonomist

John Cheeks

Ergonomist

Dr. John Cheeks is a Doctor of Physical Therapy, a NIOSH Occupational Safety and Ergonomic Fellow, with specialized expertise in engineering solutions for ergonomics. He is also a Board-Certified Professional Ergonomist. With numerous publications in top-tier journals and a background in gerontology, John is a respected leader in the fields of ergonomics and physical therapy. His extensive experience focuses on developing innovative engineering solutions to improve workplace safety and health.

Portrait of Melody Schell, Senior Ergonomist

Melody Schell

Senior Ergonomist

With a career spanning over 35 years, Melody Schell is a seasoned expert in ergonomics and human movement. A graduate of the University of Oklahoma with a Bachelor of Science in Occupational Therapy, Melody spent a decade in work injury rehabilitation and prevention. Her expertise is further validated by certifications such as OTR/L, CEES, and CEAS II.

Frequently Asked Questions

Who decides if you are fit for work?

Qualified healthcare professionals, certified ergonomists, or designated medical evaluators determine fitness for work. Working in coordination with employer job descriptions, these evaluators assess an individual's physical capabilities against the essential demands of the role. Post-offer, pre-hire screenings or return-to-work evaluations use objective capacity protocols to provide clear recommendations regarding whether an employee can safely perform their assigned industrial duties.

What does fit for work do?

What is the meaning of fit to work?

How does fit2work work?

What are the tests for fit to work?

When should an employer implement physical capacity testing?

How do industrial ergonomics assessments reduce workers' compensation costs?

Can ergonomic evaluations be conducted on-site during normal shifts?

Have Questions About Fit for Work Testing?

Contact our ergonomics experts today to discuss tailored assessments for your workforce.

Certified & Trusted

Awards and Recognition

Certified Ergonomic Evaluator badge

Certified Ergonomic Evaluator

Recognized professional credential for industrial workplace evaluations.

OSHA Recordable Reduction standard emblem

OSHA Recordable Reduction

Proven non-recordable early intervention care methodology.

Total Worker Health alignment symbol

Total Worker Health

Integrated framework aligning ergonomics and employee wellness.

Saint-Gobain North American 2018 Ruby Award

Saint-Gobain North American 2018 Ruby Award

Ergonomic risk reduction and DORN therapy

Teddy Award

Teddy Award

Risk & Insurance

PRIMA

PRIMA

Public Risk Management Association

Ergo Cup

Ergo Cup

Applied Ergonomics Conference 2025

Protect Your Industrial Workforce Today

Contact DORN Companies to discuss customized industrial ergonomics and fit for work testing programs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (888) 870-8828. You can also send us a quick email at info@dorncompanies.com.