Ergonomic Consultants and Ergonomics Services

Improve employee wellness and reduce workplace injuries with DORN ergonomic consultants and ergo services tailored to your company. DORN delivers certified ergonomics assessments, AI-driven motion analysis, and hands-on biomechanics coaching designed to identify hazards, mitigate physical strain, and lower workers' compensation costs. Empower your workforce with proactive ergonomic solutions that enhance comfort and everyday productivity.

Professional ergonomic consultant evaluating a worker at an industrial workstation.

Our Ergonomic Consulting Services

Explore targeted ergonomic solutions designed to eliminate injury hazards, improve task mechanics, and foster sustainable workplace health.

Ergonomic Assessments

Certified ergonomists evaluate physical demands, workstations, and facility hazards. We provide quantitative insights and actionable recommendations to resolve the root causes of strain, fatigue, and workplace discomfort.

Ergonomic Program Consulting

Comprehensive programs combining certified assessments, wearable technology, and specialized software. We develop data-driven strategies analyzing workload, movement patterns, and environmental factors to reduce organizational risk.

Ergonomics Training & Education

Classroom and floor-based ERGOAware training equipping frontline personnel with hazard identification skills. Specialists provide real-time biomechanical correction for lifting, bending, reaching, and repetitive motion tasks.

AI Motion Capture Analysis

Machine learning scans and assesses worker movements and task techniques in real time. We generate automated risk dashboards, task video overlays, and prioritized hazard interventions across departments.

Industrial Athlete Coaching

On-site monitoring of workflows and equipment layouts paired with immediate curbside coaching. Specialists identify dysfunctional movement patterns, deliver technique training, and generate monthly safety risk reports.

On-Site Injury Prevention

Hands-on therapy sessions combined with workstation monitoring and proactive behavioral coaching. Certified specialists deliver non-OSHA-recordable interventions addressing discomfort caused by poor posture and repetitive motion.

Total Worker Health

Transform Workplace Safety with Data-Driven Ergonomics

Our ergonomic consulting services combine certified professional expertise, cutting-edge motion analytics, and practical biomechanics coaching. By examining the complete interaction between body, behavior, and physical environment, we uncover root causes of musculoskeletal strain. We help organizations reduce OSHA recordables, lower workers' compensation claims, and build resilient working environments where employees perform comfortably and safely every single day.

Certified ergonomic specialist demonstrating safe lifting mechanics to an employee.
Measurable Impact

Proven Safety Results

Discover how proactive ergonomic interventions minimize injury risks and deliver substantial return on investment for employers.

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety
The DORN Advantage

Why Choose DORN Companies?

Experience proactive safety partnerships built on two decades of proven injury prevention leadership.

Extensive Experience

Over twenty years dedicated to reducing workplace injuries and workers' compensation claims nationwide.

Certified Evaluators

Certified Industrial Ergonomic Evaluators deliver rigorous, compliant assessments across diverse industrial settings.

Holistic Framework

Proprietary methodology evaluates the interconnected dynamics of body, behavior, and workplace environment.

Advanced Technology

AI motion capture and objective analytics deliver rapid, data-driven ergonomic risk triage.

Meet Our Ergonomics Team

Dedicated safety professionals committed to advancing industrial ergonomics and worker wellness.

Portrait of Dell Dorn, Founder and Secretary of the Board at DORN Companies

Alex Smith

Director of Program and Service Development, Senior Ergonomist

Alex was born and raised in Arizona where he graduated from Arizona State University and received his degree in Kinesiology. With over 15 years of expertise in physical therapy and 9 years dedicated to industrial medicine, injury prevention, and ergonomics, Alex brings a wealth of experience to his role. Certified as an Ergonomic Assessment Specialist (CEAS), he is passionate about fostering safe work environments, aiding individuals in their recovery from injuries, facilitating their return to work, and promoting healthier lifestyles, both at work and beyond.

Portrait of John Cheeks, Ergonomist

John Cheeks

Ergonomist

Dr. John Cheeks is a Doctor of Physical Therapy, a NIOSH Occupational Safety and Ergonomic Fellow, with specialized expertise in engineering solutions for ergonomics. He is also a Board-Certified Professional Ergonomist. With numerous publications in top-tier journals and a background in gerontology, John is a respected leader in the fields of ergonomics and physical therapy. His extensive experience focuses on developing innovative engineering solutions to improve workplace safety and health.

Portrait of Melody Schell, Senior Ergonomist

Melody Schell

Senior Ergonomist

With a career spanning over 35 years, Melody Schell is a seasoned expert in ergonomics and human movement. A graduate of the University of Oklahoma with a Bachelor of Science in Occupational Therapy, Melody spent a decade in work injury rehabilitation and prevention. Her expertise is further validated by certifications such as OTR/L, CEES, and CEAS II.

Frequently Asked Questions

What does an ergonomic consultant do?

An ergonomic consultant evaluates the relationship between workers and their physical tasks, equipment, and environment. They conduct job demand analyses, evaluate workstation setups, identify musculoskeletal disorder risk factors, and measure physical stress. Consultants then provide customized recommendations, design modifications, biomechanics training, and continuous coaching to eliminate hazards, improve worker comfort, and support organizational regulatory compliance.

How much does an ergonomic evaluation cost?

What is the 30/30 rule in ergonomics?

How long does an ergonomic assessment take?

Who is qualified to do an ergonomic assessment?

What is an ergonomic expert?

How much does an ergonomic assessment cost?

Can ergonomic services be delivered on-site and virtually?

Still Have Questions About Ergonomics?

Speak directly with our ergonomic specialists to discuss tailored solutions for your workforce.

Certified & Trusted

Awards and Recognition

Certified Ergonomic Evaluator badge

Certified Ergonomic Evaluator

Recognized professional credential for industrial workplace evaluations.

OSHA Recordable Reduction standard emblem

OSHA Recordable Reduction

Proven non-recordable early intervention care methodology.

Total Worker Health alignment symbol

Total Worker Health

Integrated framework aligning ergonomics and employee wellness.

Saint-Gobain North American 2018 Ruby Award

Saint-Gobain North American 2018 Ruby Award

Ergonomic risk reduction and DORN therapy

Teddy Award

Teddy Award

Risk & Insurance

PRIMA

PRIMA

Public Risk Management Association

Ergo Cup

Ergo Cup

Applied Ergonomics Conference 2025

Request Your Ergonomic Consultation Today

Contact our ergonomics team to schedule a free consultation, discuss custom assessments, or learn more about our on-site and virtual safety programs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (888) 870-8828. You can also send us a quick email at info@dorncompanies.com.