Proactive Industrial Safety Services and Solutions

Empower your workforce and mitigate workplace risks with our comprehensive industrial safety services and solutions. We deliver evidence-based ergonomic evaluations, proactive on-site injury prevention, and technology-driven assessments designed to reduce workers' compensation claims and OSHA recordables. Protect your frontline teams across manufacturing plants and distribution facilities with customized programs that enhance daily performance, minimize fatigue, and ensure sustainable operational excellence.

Industrial safety specialist conducting an on-site ergonomic evaluation in a manufacturing facility

Our Industrial Safety Services

Explore specialized safety solutions engineered to reduce workplace injuries, optimize ergonomic performance, and protect your industrial workforce.

On-Site Injury Prevention

Deploy certified specialists to your facility to deliver hands-on early intervention, workstation monitoring, and behavioral coaching that resolve musculoskeletal discomfort before it turns into an OSHA recordable injury.

Comprehensive Ergonomic Assessments

Evaluate job demands and facility workstations with quantitative observations and motion assessments. Certified ergonomists deliver practical action plans to eliminate repetitive strain, fatigue, and posture hazards across your operations.

AI Motion Capture Analysis

Leverage machine learning and computer vision to analyze employee movement patterns in real time. Quickly identify high-risk tasks, review risk dashboards, and implement proactive ergonomic corrections throughout your industrial facilities.

Industrial Athlete Coaching

Protect workers with curbside biomechanics coaching, pre-shift conditioning routines, and on-the-floor hazard monitoring. Specialists correct lifting, bending, and reaching habits directly at the workstation to prevent acute and repetitive injuries.

Return to Work Program

Safely reintegrate recovering employees into productive roles through customized work hardening, pain management, and mobility training. We tailor recovery protocols to physical job demands while minimizing workers' compensation expenses.

Physical Capacity Testing

Assess candidate physical aptitude prior to placement using post-offer employment testing. Ensure new hires possess the required physical capabilities for essential job duties, significantly cutting early-tenure turnover and injury rates.

Comprehensive Safety Solutions

Proactive Workplace Safety That Eliminates Costly Claims

Traditional safety management often reacts only after an accident occurs. Our proactive industrial safety solutions address musculoskeletal disorders and environmental hazards at the source. By evaluating body mechanics, worker behaviors, and facility workstation design, we help industrial organizations eliminate injury risks, lower workers' compensation expenses, and cultivate an empowered, resilient workforce capable of sustaining peak productivity.

Safety specialist evaluating industrial worker movement and ergonomics in a plant
Measurable Safety Impact

Proven Safety Results

See how proactive ergonomics and injury prevention strategies reduce claims and protect workforce health.

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager
The DORN Advantage

Why Choose DORN Companies?

We deliver measurable injury reduction and proactive wellness through comprehensive industrial safety programs.

Proven Experience

Bringing over twenty years of dedicated expertise in workplace safety and musculoskeletal injury prevention.

Whole-Person Approach

Evaluating body, behavior, and environment simultaneously to stop injuries before they require medical escalation.

Cutting-Edge Technology

Utilizing AI motion capture and wearable analysis to identify hazardous movement patterns in real time.

Nationwide Specialists

Deploying certified industrial ergonomic evaluators and manual therapy providers directly to your work facilities.

Our Industrial Safety Leadership

Decades of dedicated commitment to preventing workplace injuries.

Portrait of Dell Dorn, Founder and Secretary of the Board at DORN Companies

Alex Smith

Director of Program and Service Development, Senior Ergonomist

Alex was born and raised in Arizona where he graduated from Arizona State University and received his degree in Kinesiology. With over 15 years of expertise in physical therapy and 9 years dedicated to industrial medicine, injury prevention, and ergonomics, Alex brings a wealth of experience to his role. Certified as an Ergonomic Assessment Specialist (CEAS), he is passionate about fostering safe work environments, aiding individuals in their recovery from injuries, facilitating their return to work, and promoting healthier lifestyles, both at work and beyond.

Portrait of John Cheeks, Ergonomist

John Cheeks

Ergonomist

Dr. John Cheeks is a Doctor of Physical Therapy, a NIOSH Occupational Safety and Ergonomic Fellow, with specialized expertise in engineering solutions for ergonomics. He is also a Board-Certified Professional Ergonomist. With numerous publications in top-tier journals and a background in gerontology, John is a respected leader in the fields of ergonomics and physical therapy. His extensive experience focuses on developing innovative engineering solutions to improve workplace safety and health.

Portrait of Melody Schell, Senior Ergonomist

Melody Schell

Senior Ergonomist

With a career spanning over 35 years, Melody Schell is a seasoned expert in ergonomics and human movement. A graduate of the University of Oklahoma with a Bachelor of Science in Occupational Therapy, Melody spent a decade in work injury rehabilitation and prevention. Her expertise is further validated by certifications such as OTR/L, CEES, and CEAS II.

Frequently Asked Questions

What is industrial safety management?

Industrial safety management is a structured organizational discipline focused on identifying, mitigating, and managing operational hazards across work environments. It combines systematic risk assessments, ergonomic interventions, employee biomechanics training, and continuous monitoring to prevent job-related injuries and illnesses. By integrating technology and proactive wellness strategies, industrial safety management protects workers, maintains regulatory compliance, and minimizes direct costs associated with workers' compensation claims.

How do onsite injury prevention programs reduce workers' compensation costs?

What occurs during an industrial ergonomic assessment?

What is Post-Offer Employment Testing (POET) and why is it important?

How does AI motion capture technology improve industrial safety?

What is the difference between reactive safety and proactive safety?

How does the Return to Work program facilitate safe recovery?

Can industrial safety and ergonomic programs be customized for multi-site enterprises?

Need a Custom Industrial Safety Strategy?

Contact our safety specialists to discuss tailored injury prevention solutions.

Certified & Trusted

Awards and Recognition

Certified Ergonomic Evaluator badge

Certified Ergonomic Evaluator

Recognized professional credential for industrial workplace evaluations.

OSHA Recordable Reduction standard emblem

OSHA Recordable Reduction

Proven non-recordable early intervention care methodology.

Total Worker Health alignment symbol

Total Worker Health

Integrated framework aligning ergonomics and employee wellness.

Saint-Gobain North American 2018 Ruby Award

Saint-Gobain North American 2018 Ruby Award

Ergonomic risk reduction and DORN therapy

Teddy Award

Teddy Award

Risk & Insurance

PRIMA

PRIMA

Public Risk Management Association

Ergo Cup

Ergo Cup

Applied Ergonomics Conference 2025

Protect Your Industrial Workforce Today

Reach out to discuss your facility's safety challenges and request a tailored ergonomic or injury prevention consultation.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (888) 870-8828. You can also send us a quick email at info@dorncompanies.com.