Comprehensive Safety Risk Assessment Services for Workplaces

Identify workplace hazards, prevent costly employee injuries, and optimize physical ergonomics with comprehensive safety risk assessment services from DORN Companies. Our expert specialists evaluate body mechanics, environmental factors, and workstation design to uncover risks before recordables occur. Gain actionable, data-driven insights tailored to your facility to protect your workforce, reduce workers' compensation claims, and build sustainable safety standards.

Safety specialist conducting an ergonomic workplace risk assessment

Our Safety Risk Assessment Services

Comprehensive ergonomic and hazard evaluations designed to identify workplace injury risks and improve employee health across facilities.

Ergonomic Risk Assessments

Conduct comprehensive evaluations from entire facilities to individual workstations, combining quantitative data collection with qualitative observation to pinpoint root causes of employee fatigue, discomfort, and repetitive strain injuries.

AI Motion Capture Analysis

Utilize machine learning and video analysis to scan employee movement patterns in real time, scoring musculoskeletal disorder risks and delivering immediate hazard triage across jobs.

Job Demand Analysis (POET)

Evaluate physical workload and job-specific aptitudes through pre-hire testing, ensuring personnel are physically equipped for essential functions to minimize initial six-month new hire injuries.

Ergonomic Program Development

Implement data-driven safety programs combining certified ergonomist assessments, wearable motion technology, and targeted consulting to systematically mitigate physical workload, fatigue, and environmental hazards across facilities.

On-Site Biomechanical Monitoring

Deploy specialists to monitor workflows, physical tasks, and workstation setups, delivering immediate feedback and biomechanical coaching to correct dangerous movement habits before musculoskeletal injuries can develop.

Ergonomics Training & Education

Equip frontline supervisors and team members with practical skills to identify workstation hazards, correct poor lifting or bending mechanics, and take charge of job safety.

Ergonomist analyzing worker body mechanics with motion capture tools

Our 4-Step Safety Risk Assessment Process

Initial Facility and Workstation Hazard Observation

Specialists evaluate physical job tasks, equipment configurations, and environmental factors on-site to document existing workflows, capturing critical baseline observations to identify physical hazards, awkward postures, and repetitive motion stressors across your workforce.

Objective Quantitative & Biomechanical Data Collection

Comprehensive Risk Scoring and Hazard Prioritization

Customized Action Plan and Intervention Delivery

Measurable Risk Reduction

Proven Workplace Safety Results

Discover how our comprehensive safety assessments prevent injuries, lower recordables, and reduce workers' compensation expenses.

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety

"DORN has significantly elevated employee engagement at our ASC Atlanta and Kennesaw, Georgia sites. Susan, our DORN therapist, has played a crucial role in fostering a positive workplace culture where employees feel cared for and supported in terms of safety and wellness. This transformation has resulted in improved morale, increased..."

EHS Manager

"One of the noticeable benefits we've seen is how DORN effectively manages employee discomfort from day one. If any discomfort arises, we refer them to DORN for assistance, and they handle it well. Currently, we've had about 80 cases managed, which is fantastic."

Safety Manager

"For us, the decision to partner with DORN was driven by our high injury rates at the facility, prompting the need for swift and substantial change. Susan, our DORN provider, made an immediate impact with her approachable demeanor and proactive engagement. Her ability to quickly build trust and provide personalized..."

EHS Site Manager

"The program has shown to be effective at preventing the escalation of injuries and is seen as an added benefit of working here by our employees."

Human Resource Executive

"I was extremely happy with the results DORN Companies delivered in reducing workplace injuries. The program was simple to implement, and upper management was extremely impressed by the return on investment."

Director of Safety
The DORN Difference

Why Choose DORN Companies?

We deliver proactive, science-backed risk assessment solutions that protect your workforce and optimize operational performance.

Proven Track Record

Over 20 years of dedicated experience delivering proactive workplace safety and injury prevention solutions.

Holistic Assessment Framework

We evaluate the whole person by assessing Body, Behavior, and Environment across every job task.

Nationwide Specialist Network

Our certified evaluators and safety specialists provide on-site and virtual support across the country.

Advanced Safety Technology

Leverage AI-driven motion capture and data dashboards to pinpoint and triage ergonomic risks in real-time.

Meet the Workplace Safety Team

Dedicated ergonomic specialists committed to protecting workforce health and performance.

Portrait of Dell Dorn, Founder and Secretary of the Board at DORN Companies

Alex Smith

Director of Program and Service Development, Senior Ergonomist

Alex was born and raised in Arizona where he graduated from Arizona State University and received his degree in Kinesiology. With over 15 years of expertise in physical therapy and 9 years dedicated to industrial medicine, injury prevention, and ergonomics, Alex brings a wealth of experience to his role. Certified as an Ergonomic Assessment Specialist (CEAS), he is passionate about fostering safe work environments, aiding individuals in their recovery from injuries, facilitating their return to work, and promoting healthier lifestyles, both at work and beyond.

Portrait of John Cheeks, Ergonomist

John Cheeks

Ergonomist

Dr. John Cheeks is a Doctor of Physical Therapy, a NIOSH Occupational Safety and Ergonomic Fellow, with specialized expertise in engineering solutions for ergonomics. He is also a Board-Certified Professional Ergonomist. With numerous publications in top-tier journals and a background in gerontology, John is a respected leader in the fields of ergonomics and physical therapy. His extensive experience focuses on developing innovative engineering solutions to improve workplace safety and health.

Portrait of Melody Schell, Senior Ergonomist

Melody Schell

Senior Ergonomist

With a career spanning over 35 years, Melody Schell is a seasoned expert in ergonomics and human movement. A graduate of the University of Oklahoma with a Bachelor of Science in Occupational Therapy, Melody spent a decade in work injury rehabilitation and prevention. Her expertise is further validated by certifications such as OTR/L, CEES, and CEAS II.

Frequently Asked Questions

What is a safety assessment?

A safety assessment is an in-depth evaluation of workplace environments, tasks, equipment, and workflows to identify potential hazards and safety risks. By examining physical demands, posture, repetitive motions, and workstation layout, the assessment pinpoints factors that could lead to employee injuries or chronic musculoskeletal disorders. This evaluation provides organizations with actionable data to implement preventative controls and ensure regulatory compliance.

What are the 5 things a risk assessment should include?

How does AI motion capture improve risk assessments?

Can assessments be conducted on-site or virtually?

What is Job Demand Analysis and physical capacity testing?

How do safety risk assessments help reduce workers' compensation costs?

Are assessments available for short-term project engagements?

What deliverables are provided after a safety assessment?

Need a Custom Safety Assessment?

Contact our ergonomic specialists to discuss your facility's safety needs and schedule a consultation.

Certified & Trusted

Awards and Recognition

Certified Ergonomic Evaluator badge

Certified Ergonomic Evaluator

Recognized professional credential for industrial workplace evaluations.

OSHA Recordable Reduction standard emblem

OSHA Recordable Reduction

Proven non-recordable early intervention care methodology.

Total Worker Health alignment symbol

Total Worker Health

Integrated framework aligning ergonomics and employee wellness.

Saint-Gobain North American 2018 Ruby Award

Saint-Gobain North American 2018 Ruby Award

Ergonomic risk reduction and DORN therapy

Teddy Award

Teddy Award

Risk & Insurance

PRIMA

PRIMA

Public Risk Management Association

Ergo Cup

Ergo Cup

Applied Ergonomics Conference 2025

Request a Safety Risk Assessment Consultation

Connect with our safety team to evaluate your facility's risk profile and explore customized assessment options.

Contact Us Today

For immediate assistance, feel free to give us a direct call at (888) 870-8828. You can also send us a quick email at info@dorncompanies.com.